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Directional Drilling Hydraulics Optimization using Conventional and Nanobased Drilling Fluids

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– Directional Drilling Hydraulics Optimization using Conventional and Nanobased Drilling Fluids  –

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Abstract

During drilling operations, special attention must be given to wellbore hydraulics to ensure functional, safe, economic, and environmentally responsible delivery of the well.

The Hydraulics system shares common purposes with the drilling fluid, it helps to control subsurface pressures, remove cuttings from the well, clean the bit, size the pump, increase the rate of penetration, and minimize surge and swab pressures.

Hydraulics optimization is an attempt to maximize the pressure drop across the bit by minimizing the parasitic pressure losses. A properly designed hydraulic system will help to improve drilling efficiency and lower drilling time and cost.

This thesis examines hydraulics optimization using conventional drilling fluids and nano-based drilling fluids. Nanofluids are specialized fluids obtained by careful combination of nanoparticles and a base fluid. The nanoparticles are particles with an average diameter of less than 100nm.

They possess unique characteristics that differentiate them from microparticles, and make them adaptable to a wide range of applications.

Introduction

Hydraulics system plays an important role during rotary drilling operations. Proper design and maintenance of this system increases drilling efficiency (high rate of penetration) and lowers the overall drilling cost. The hydraulic system is the drilling fluid system in the wellbore when the fluid is in static or dynamic state.

The dynamic state deals with the fluid movement, pipe movement, and cutting transport. Drilling is the art and science of making boreholes for hydrocarbon production, in a manner that is safe, economic, and environmentally responsible. An efficient hydraulics system is a prerequisite to the success of any drilling and completions operation.

It affects mud circulation, hole-cleaning efficiency, cementing, rate of penetration (ROP), and hence total drilling time and cost.

Rotary drilling hydraulics is concerned with proper utilization of the drilling fluid pump horsepower. It is affected by the drilling fluid properties and geometry (configuration) of the circulating system.

Rotary drilling involves the circulation of formulated drilling fluids (called mud), to perform certain functions. The functions of the drilling fluid include:

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